Thursday, November 14, 2013

Czochralski Crystal Pulling

Czochralski crystal pulling (Czochralski method)
Czochralski crystal pulling
Czochralski crystal pulling

Referred to CZ method.Pulled from the melt Czochralski crystal growth method
First in 1918 , and since 1964 Poladino Rotter first applied to the sapphire crystal growth , the successful growth of high quality sapphire crystal , crystal growth schematic diagram shown in Figure 11 . After the first material is heated to melting temperature difference between the melting point to form a cold. Thus molten metal solidification begins on the seed surface and the same crystal growth and crystal structure of a single crystal seed . Seed simultaneously pulled up very slowly , and is accompanied by a certain rotational speed , with the seed crystal pulled up , gradually solidified molten metal at the liquid-solid interface seed , and thus the formation of a single axisymmetric Jingjing stick. Pulled up in the process, pulled by controlling the pace of deployment , were grown crystal neck (Neck), Crystal Crown (Shoulder), crystal body (Body) and crystal tail. Each part has its own purpose , crystal growth is mainly used to eliminate cervical dislocation . Because the crystal growth process is complex, difficult to control the amount of dislocations generated , so most of the crystal growth process , both to eliminate dislocations as the main choice. End grain long neck , to be slow lifting speed , the crystal diameter is increased to the desired size , this step is the crown crystal growth . When the crystal diameter is increased to the desired size , with regard to the speed constant thrust , this part of the crystal diameter is fixed, which is part of the crystal body . This section is to be used as part of the substrate material for industrial use , so the growth , the need to be careful . When the crystal length when finished , it is necessary to leave the molten ingot , then pulled up the speed increases , the grain diameter of the rod out, until it becomes point-like , and then be separated from the molten metal . End of this crystal growth step , which is intended to prevent molten crystal rod and rapid separation , the resulting thermal stress , if the thermal stress generated in the separation , this thermal stress will produce crystal rods and slip dislocation lines defects. In the current semiconductor industry,CZ method is the most commonly seen in the crystal growth method , since a larger diameter can grow the crystal, so about 85 % of the semiconductor industry are used
CZ method to grow a single crystal rod . Main features of the method :

1)The crystal growth process,can facilitate the observation of crystal growth;

2)The free surface crystal growth , the crucible is not mandatory effect, can reduce the stress of the crystal ;

3)You can easily use the seed desired orientation and the " necking " process, helps to relatively fast growth rate higher quality crystals with good integrity;

4)Crystals,the crucible and the forced convection caused by the rotation of gravity caused by natural convection interactions , the complex role can not overcome the flow , easy to produce crystal defects;

5)Mechanical perturbations in the growth of large diameter crystal is easy to make the crystal defects .

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